Product Description
Planetary DC Gear Motor with Multi-stage Gearbox
Product Description
Parameter:
Gearbox Type: Planetary Gearbox with Straight Teeth
Gear Ratio:1/5~1:1/721 Customize
Matched Motor : Brushless DC Motor ,brush dc motor
Reducer Dia.: 16mm, 22mm,33mm, 28mm, 36mm, 40mm
Application: electric opening and closing awnings, Automatic Shutter
Drawing:
16mm
22mm
28mm
32mm
36mm
42mm
Specification:
DC Motor + Gearbox Specifications
16mm
Reduction ratio |
1/4 | 1/14 | 1/16 | 1/19 | 1/29 | 1/53 | 1/62 | 1/72 | 1/84 | 1/104 | 1/128 | 1/157 | 1/231 | 1/316 | 1/370 | 1/455 | 1/561 | 1/690 | 1/1014 | |||||
12V | Rated torque(g.cm) |
21 | 60 | 70 | 82 | 120 | 193 | 220 | 260 | 300 | 380 | 460 | 550 | 700 | 950 | 1100 | 1350 | 1700 | 2000 | 2400 | ||||
Rated speed(rpm) |
1330 | 430 | 377 | 315 | 205 | 117 | 100 | 85 | 73 | 59 | 48 | 39 | 26 | 19 | 16 | 13.5 | 11 | 8.9 | 6 | |||||
24V | Rated torque(g.cm) |
31 | 85 | 103 | 120 | 180 | 284 | 330 | 380 | 450 | 560 | 690 | 850 | 1000 | 1400 | 1600 | 2000 | 2000 | 2400 | 2400 | ||||
Rated speed(rpm) |
2400 | 760 | 669 | 555 | 365 | 208 | 170 | 150 | 130 | 105 | 85 | 69 | 47 | 34 | 29 | 24 | 19.5 | 15.9 | 11 | |||||
Rotation direction |
CW | |||||||||||||||||||||||
Length (L-mm) |
15.05 | 18.7 | 22.35 | 26 | 29.65 |
22mm
Reduction ratio |
1/4 | 1/14 | 1/16 | 1/19 | 1/53 | 1/62 | 1/72 | 1/84 | 1/104 | 1/198 | 1/231 | 1/270 | 1/316 | 1/370 | 1/455 | 1/742 | 1/1014 | 1/1249 | 1/1621 | |
12V | Rated torque(g.cm) |
77 | 215 | 250 | 295 | 695 | 810 | 950 | 1100 | 1370 | 2100 | 2500 | 2500 | 2500 | 2500 | 2500 | 3000 | 3000 | 3000 | 3000 |
Rated speed(rpm) |
1450 | 470 | 405 | 348 | 127 | 109 | 93 | 79 | 64 | 34 | 29 | 25 | 22 | 19 | 15.5 | 9.5 | 7.4 | 6 | 4.6 | |
24V | Rated torque(g.cm) |
77 | 215 | 250 | 295 | 695 | 810 | 950 | 1100 | 1370 | 2100 | 2500 | 2500 | 2500 | 2500 | 2500 | 3000 | 3000 | 3000 | 3000 |
Rated speed(rpm) |
1600 | 515 | 450 | 384 | 140 | 120 | 103 | 88 | 71 | 37 | 32 | 28 | 23.5 | 21 | 17.5 | 10.5 | 8 | 6.6 | 5 | |
Rotation direction |
CCW | |||||||||||||||||||
Length (L-mm) |
14.4 | 18.05 | 21.7 | 25.35 | 29 |
28mm
Reduction ratio |
1/5 | 1/14 | 1/19 | 1/27 | 1/35 | 1/51 | 1/71 | 1/100 | 1/139 | 1/189 | 1/264 | 1/516 | 1/721 | 1/939 | |
12V | Rated torque (Kg.cm) |
0.32 | 0.75 | 1 | 1.4 | 1.9 | 2.4 | 3.3 | 4.7 | 6.6 | 7.4 | 10 | 10 | 10 | 10 |
Rated speed (rpm) |
1000 | 375 | 270 | 193 | 148 | 102 | 73 | 52 | 37.3 | 27.5 | 19.7 | 10.5 | 7.5 | 5.7 | |
24V | Rated torque (Kg.cm) |
0.38 | 0.9 | 1.2 | 1.7 | 2.3 | 2.8 | 4 | 5.6 | 7.8 | 8.8 | 10 | 10 | 10 | 10 |
Rated speed (rpm) |
990 | 370 | 265 | 191 | 147 | 101 | 72 | 51.5 | 36.9 | 27.2 | 19.3 | 10.4 | 7.4 | 5.7 | |
Rotation direction |
CCW | ||||||||||||||
Length (L-mm) |
24.5 | 30.9 | 37.3 | 43.7 |
32mm
Reduction ratio |
1/5 |
1/14 |
1/19 |
1/27 |
1/51 |
1/71 |
1/100 |
1/139 |
1/189 |
1/264 |
1/516 |
1/721 |
|
12V |
Rated torque(Kg.cm) |
1.0 |
2.4 |
3.3 |
4.7 |
7.6 |
8 |
10 |
10 |
12 |
12 |
12 |
12 |
Rated speed(rpm) |
950 |
359 |
257 |
183 |
97 |
71.5 |
52 |
39 |
29 |
21 |
11 |
8 |
|
24V |
Rated torque(Kg.cm) |
1.0 |
2.3 |
3.2 |
4.5 |
7.3 |
8 |
10 |
10 |
12 |
12 |
12 |
12 |
Rated speed(rpm) |
990 |
375 |
268 |
192 |
101 |
74.5 |
54 |
40 |
29.5 |
22 |
11.5 |
8 |
|
Rotation direction |
CCW |
||||||||||||
Length(L-mm) |
22.1 |
28.5 |
34.9 |
41.3 |
36mm
Reduction ratio |
1/5 | 1/14 | 1/19 | 1/27 | 1/35 | 1/51 | 1/71 | 1/100 | 1/139 | 1/189 | 1/264 | 1/516 | 1/721 | 1/939 | |
12V | Rated torque (Kg.cm) |
0.32 | 0.75 | 1 | 1.4 | 1.9 | 2.4 | 3.3 | 4.7 | 6.6 | 7.4 | 10 | 10 | 10 | 10 |
Rated speed (rpm) |
1000 | 375 | 270 | 193 | 148 | 102 | 73 | 52 | 37.3 | 27.5 | 19.7 | 10.5 | 7.5 | 5.7 | |
24V | Rated torque (Kg.cm) |
0.38 | 0.9 | 1.2 | 1.7 | 2.3 | 2.8 | 4 | 5.6 | 7.8 | 8.8 | 10 | 10 | 10 | 10 |
Rated speed (rpm) |
990 | 370 | 265 | 191 | 147 | 101 | 72 | 51.5 | 36.9 | 27.2 | 19.3 | 10.4 | 7.4 | 5.7 | |
Rotation direction |
CCW | ||||||||||||||
Length (L-mm) |
24.5 | 30.9 | 37.3 | 43.7 |
DC Motor Specifications
Rated volt(V) |
Rated torque(g.cm) |
Rated speed(rpm) |
Rated current(mA) |
No load speed(rpm) |
No load current(mA) |
Weight(g) |
12 |
250 |
4930 |
<=1600 |
6000 |
<=250 |
220 |
24 |
240 |
5150 |
<=750 |
6000 |
<=130 |
220 |
The above information is just for your information. We can customize specification and size as your requirement.
Company Profile
PROFESSIONAL MOTOR MANUFACTURER
Founded in 2006, I.CH is a professional Micro Metal Gear Motor factory over 16years. We have worked with over 50 countries’ customers arround world. We have over 20 patents in gearbox field.
We focus on the development of planetary gearbox and matched different type of motors, such as DC brush motor, Brushless DC Motor, Stepper Motor and Servo Motor. Custom Service for micro gear motor with encoder and dual shaft in special specification, The light weight with high torque and low speed is widely used in a variety of industrial, home application and hobby appliance.
16 +
Experience
50 +
Countrie’s Customers
20 +
Patents
1000 +
Factory Area
Other Gear Motor Series
Certifications
UL CE ROHS and ISO9000
Factory Ability
Customer Visiting
Welcom to visit our factory
Work Flow:
Packaging & Shipping
-Crate, carton or pallet;
-Shipping method: air shipping, sea shipping or express;
-Delivery time: 20-50 working days.
Related Products
Related Products:
Planetary Gear Motor | Brush DC Gear Motor | Stepper Gear Motor |
FAQ
Q: Can you make the Gearbox or Planetary Gearbox with custom specifications?
A: YES. We have strong R&D capability, also a great term of engineers, each of them have many work years experience.
Q: Do you provide the samples of DC Geared Motor?
A: YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
Q: What voltage can you supply?
A: 6V, 12V, 24V or we can customized voltage.
Q: Do you have the item in stock?
A: I am sorry we do not have the item in stock, All products are made with orders.
Q: Do you provide technology support?
A: YES. Our company have strong R&D capability, we can provide technology support if you need.
Q: How to select a suitable DC Gear Motor?
A: If you have Gear motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable Geared Motor per your request accordingly.
Q: Do you have customized service for your standard Planetary Gearbox Motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC, we can make it too.
Q: Can I have samples of Planetary Gearbox for testing first?
A: Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q: What is application of this 12mm Geared motor?
A: Electronic Lock Motor, Optic Equipment Motor, Micro Mechanism Motor
Q: What does the share bike motor mean?
A: It means this motor is going to be used for shared bicycle, like Ofo, Mobike in China.
Q: What is the 20mm DC Geared Motor going to used for?
A: The 20mm Geared Motor is 1 kind of small size DC Geared Motors, it can be used as Storage Box Motor, Ad Equipment Motor, Audio Equipment Motor, Electronic Game Machine Motor, please choose motor depends on application size.
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Certification: | ISO9001, CE RoHS |
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Diameter: | 16mm, 22mm, 33mm, 28mm, 36mm, 40mm |
Reduction Ratio: | 1/5-1/721 |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the key differences between brushed and brushless DC motors?
Brushed and brushless DC motors are two distinct types of motors that differ in their construction, operation, and performance characteristics. Here’s a detailed explanation of the key differences between brushed and brushless DC motors:
1. Construction:
Brushed DC Motors: Brushed DC motors have a relatively simple construction. They consist of a rotor with armature windings and a commutator, and a stator with permanent magnets or electromagnets. The commutator and brushes make physical contact to provide electrical connections to the armature windings.
Brushless DC Motors: Brushless DC motors have a more complex construction. They typically consist of a stationary stator with permanent magnets or electromagnets and a rotor with multiple coils or windings. The rotor does not have a commutator or brushes.
2. Commutation:
Brushed DC Motors: In brushed DC motors, the commutator and brushes are responsible for the commutation process. The brushes make contact with different segments of the commutator, reversing the direction of the current through the armature windings as the rotor rotates. This switching of the current direction generates the necessary torque for motor rotation.
Brushless DC Motors: Brushless DC motors use electronic commutation instead of mechanical commutation. The commutation process is managed by an external electronic controller or driver. The controller determines the timing and sequence of energizing the stator windings based on the rotor position, allowing for precise control of motor operation.
3. Efficiency:
Brushed DC Motors: Brushed DC motors tend to have lower efficiency compared to brushless DC motors. This is primarily due to the energy losses associated with the brushes and commutation process. The friction and wear between the brushes and commutator result in additional power dissipation and reduce overall motor efficiency.
Brushless DC Motors: Brushless DC motors are known for their higher efficiency. Since they eliminate the use of brushes and commutators, there are fewer energy losses and lower frictional losses. The electronic commutation system allows for precise control of the motor’s operation, maximizing efficiency and reducing power consumption.
4. Maintenance:
Brushed DC Motors: Brushed DC motors require regular maintenance due to the wear and tear of the brushes and commutator. The brushes need periodic replacement, and the commutator requires cleaning to maintain proper electrical contact. The maintenance requirements contribute to additional costs and downtime for brushed DC motors.
Brushless DC Motors: Brushless DC motors have a relatively maintenance-free operation. As they do not have brushes or commutators, there is no need for brush replacement or commutator cleaning. This results in reduced maintenance costs and increased reliability of brushless DC motors.
5. Speed Control:
Brushed DC Motors: Brushed DC motors offer simpler speed control options. The speed can be controlled by adjusting the applied voltage or by varying the resistance in the armature circuit. This allows for relatively straightforward speed regulation.
Brushless DC Motors: Brushless DC motors provide more advanced and precise speed control capabilities. The speed can be controlled through the electronic commutation system by adjusting the timing and sequence of the stator windings’ energization. This allows for precise control of the motor’s speed and acceleration.
These key differences between brushed and brushless DC motors make each type suitable for different applications depending on factors such as efficiency requirements, maintenance considerations, and control complexity.
Can you explain the concept of armature winding in a DC motor?
In a DC (Direct Current) motor, the armature winding is a crucial component that plays a significant role in the motor’s operation. It is responsible for producing the magnetic field that interacts with the stator’s magnetic field, resulting in the generation of torque and the rotation of the motor. Here’s a detailed explanation of the concept of armature winding in a DC motor:
The armature winding is a coil or set of coils made of insulated wire that is wound around the armature core, which is typically a laminated iron core. The armature winding is located on the rotor of the motor and is connected to the commutator. It carries the armature current, which is the current that flows through the winding to create the magnetic field. The armature winding is usually made of copper wire due to its excellent electrical conductivity.
When a current passes through the armature winding, it generates a magnetic field around the winding according to Ampere’s circuital law. The direction of the magnetic field is determined by the right-hand rule, where the thumb represents the direction of the current flow, and the curled fingers indicate the direction of the magnetic field.
The interaction between the magnetic field produced by the armature winding and the magnetic field produced by the stator’s permanent magnets or electromagnets creates a mechanical force, known as torque. This torque causes the rotor to rotate, converting electrical energy into mechanical motion.
The armature winding is designed in such a way that it produces a multipole magnetic field. The number of poles in the winding corresponds to the number of poles in the stator’s magnetic field. This ensures that the magnetic fields of the armature and stator are properly aligned for efficient torque generation.
The armature winding is connected to the commutator, which is a cylindrical ring with multiple segments that are insulated from each other. As the rotor spins, the brushes make physical contact with different segments of the commutator, effectively reversing the direction of the current in the armature winding. This reversal of current flow ensures that the torque generated in the armature winding is always in the same direction, enabling continuous rotation of the rotor.
The design and configuration of the armature winding, including the number of turns, wire gauge, and connection scheme, can influence the motor’s performance characteristics, such as torque, speed, and efficiency. Optimal winding design is crucial for achieving the desired motor performance in various applications.
In summary, the armature winding in a DC motor is responsible for producing the magnetic field that interacts with the stator’s magnetic field, resulting in the generation of torque and the rotation of the motor. It is a critical component that facilitates the conversion of electrical energy into mechanical motion.
Can DC motors be used in robotics, and if so, what are some notable applications?
Yes, DC (Direct Current) motors can be used in robotics, and they are widely employed in various robotic applications. DC motors offer several advantages that make them suitable for robotic systems, including their controllability, compact size, and versatility. Here’s a detailed explanation of how DC motors are used in robotics and some notable applications:
DC Motors in Robotics:
DC motors are commonly used in robotics due to their ability to provide precise speed control and torque output. They can be easily controlled by adjusting the voltage applied to the motor, allowing for accurate and responsive motion control in robotic systems. Additionally, DC motors can be designed in compact sizes, making them suitable for applications with limited space and weight constraints.
There are two main types of DC motors used in robotics:
- DC Brushed Motors: These motors have a commutator and carbon brushes that provide the electrical connection to the rotating armature. They are relatively simple in design and cost-effective. However, they may require maintenance due to brush wear.
- DC Brushless Motors: These motors use electronic commutation instead of brushes, resulting in improved reliability and reduced maintenance requirements. They are often more efficient and offer higher power density compared to brushed motors.
Notable Applications of DC Motors in Robotics:
DC motors find applications in various robotic systems across different industries. Here are some notable examples:
1. Robotic Manipulators: DC motors are commonly used in robotic arms and manipulators to control the movement of joints and end-effectors. They provide precise control over position, speed, and torque, allowing robots to perform tasks such as pick-and-place operations, assembly, and material handling in industrial automation, manufacturing, and logistics.
2. Mobile Robots: DC motors are extensively utilized in mobile robots, including autonomous vehicles, drones, and rovers. They power the wheels or propellers, enabling the robot to navigate and move in different environments. DC motors with high torque output are particularly useful for off-road or rugged terrain applications.
3. Humanoid Robots: DC motors play a critical role in humanoid robots, which aim to replicate human-like movements and capabilities. They are employed in various joints, including those of the head, arms, legs, and hands, allowing humanoid robots to perform complex movements and tasks such as walking, grasping objects, and facial expressions.
4. Robotic Exoskeletons: DC motors are used in robotic exoskeletons, which are wearable devices designed to enhance human strength and mobility. They provide the necessary actuation and power for assisting or augmenting human movements, such as walking, lifting heavy objects, and rehabilitation purposes.
5. Educational Robotics: DC motors are popular in educational robotics platforms and kits, including those used in schools, universities, and hobbyist projects. They provide a cost-effective and accessible way for students and enthusiasts to learn about robotics, programming, and control systems.
6. Precision Robotics: DC motors with high-precision control are employed in applications that require precise positioning and motion control, such as robotic surgery systems, laboratory automation, and 3D printing. The ability of DC motors to achieve accurate and repeatable movements makes them suitable for tasks that demand high levels of precision.
These are just a few examples of how DC motors are used in robotics. The flexibility, controllability, and compactness of DC motors make them a popular choice in a wide range of robotic applications, contributing to the advancement of automation, exploration, healthcare, and other industries.
editor by CX 2024-03-29
China ChiHai Motor CHW4632-370 DC 6v 12v 24V Reduction Gearbox Mini Worm Gear Motor For Smart Equipment power off self-locking motor brushless motor
Guarantee: 3months-1year
Design Quantity: CHW4632-370
Utilization: BOAT, Car, House Equipment
Kind: Equipment MOTOR
Torque: 1.2kg.cm-30.0kg.cm (3.0N.m)
Development: Long lasting Magnet
Commutation: Brush
Speed(RPM): 6-180rpm
Constant Present(A): 120mA~200mA
Performance: IE 2
Merchandise Identify: PMDC Motor
Rated Speed: 4-132rpm
Software: Residence Applicance
Motor sort: PMDC Brushed Motor
Rated Voltage: 6VDC-24VDC
Coloration: Silver
Power: max 15w
Shaft diameter: 6mm
Fat: 200g
Keywords: High Torque Equipment Motor
Product Type: | CHW4632-370 worm gear motor | ||||||
Output shaft length: | 18.5mm D | ||||||
Shaft diameter: | 6mm | ||||||
Voltage variety: | DC1.5- 24.0V | ||||||
Application: | Robots, electronic locks, computerized rotation gear, gimbals, and many others. |
Shipping TIME:3-twenty times right after confirming order,depth shipping and delivery day should be made the decision in accordance to generation year and get quantity.
Consideration:
If particular customs clearance documents are required, you should make contact with us in advance for affirmation.
FAQ Q:1.What sort of motors you can give?A: For now, We mostly offer micro motor and a collection of dc deceleration motor, including straight tooth deceleration motor, planetary deceleration motor, worm deceleration motor.At current, Ball Screw Nema17 Stepper Motor With sfu 1204 Ball Screw Higher Torque 48g.Cm 1.8degree for Linear Xihu (West Lake) Dis.s direct screw stepper motor our company focuses on developing numerous varieties of motors with voltage between 1VDC and 30VDC and motor diameter amongst 8 and 51mm.Q:2. Can you send out me a price record?A: For all of our motors, they are custom-made primarily based on distinct demands like life span, sounds, voltage, and shaft and many others. The price tag also may differ according to yearly quantity. So it is actually difficult for us to supply a price checklist. If you can share your in depth specifications and once-a-year amount, we’ Higher High quality Customized Established Screw Clamping Steel Shaft Collar cost-free sample ll see what provide we can offer.Q:3. What’s the direct time for normal buy?A: For orders, the standard direct time is 3-twenty five days and this time can be shorter or for a longer time based mostly on diverse model, period of time and quantity.Q:4. Is it attainable for you to build new motors if we can offer tooling cost?A: Yes. Please kindly share the comprehensive specifications like overall performance, dimension, annual quantity, focus on value and so forth. Then we’ 6v Dc Reducer Motor Substantial Pace 35rpm Tail Back again Shaft For Reducer Motor For Clever Robotic Sensible Vehicle Boat Model ll make our analysis to see if we can arrange or not.
Q:5.Could you send me totally free samples?Of course,also we can return your samples payment again when you place buy.
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-02-17
China Professional CZPT ZWBPD022022-96 22mm 78rpm 8kg.cm 3v 5v 6v 12v 24v mini micro Planetary gearbox dc Gear Motor without Encoder near me shop
Warranty: Other
Model Number: ZWBPD571571-96-01
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME, door lock, Model Trains, Model Plane
Type: GEAR MOTOR
Torque: Rated torque: 15000gf.cm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 80 ±17% rpm
Continuous Current(A): Rated current: 300mA, max
Efficiency: IE 2
Product Name: 22mm planetary gear motor
Motor type: dc brush motor,dc brushless motor,stepper motor
current: 300ma max
Rated Speed: 78rpm
max speed: 313rpm
max rated torque: 8000gf.cm
max instant torque: 20000gf.cm
gear ratio: 24
gearbox length: 33.7mm
overall length: 72.1mm
Motor Specifications:22mm motor motors(optional)coreless motor,brushless dc motor,stepper motorvoltage(optional)DC 3-24vinput speed<=15000rpmcurrent300mA maxPerformance Data:22mm plastic planetary gear motorModelRated SpeedMax SpeedMax Rated TorqueMax Instant TorqueReduction Ratiogearbox LengthOverall Length rpmrpmgf.cmgf.cm mmmmZWBPD571571-4187575008057100571.157.5ZWBPD571571-61250500080571000619.157.5ZWBPD571571-164691875805710001626.464.8ZWBPD571571-243131250805710057126.464.8ZWBPD571571-362 0571 3805710003626.464.8ZWBPD571571-64117469805710006433.772.1ZWBPD571571-9678313805710009633.772.1ZWBPD571571-144522088057100014433.772.1ZWBPD571571-216351398057100571633.772.1ZWBPD571571-256291178057100571641.079.4ZWBPD571571-38420788057100038441.079.4ZWBPD571571-5761352805710057141.079.4ZWBPD571571-864935805710 441.079.4ZWBPD571571-129662380571000129641.079.4* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required.
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
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We also can design and make non-normal products to satisfy customers’ particular specifications. Entire use has been made of all types of advanced methods and engineering to get to excelsior manufacturing. We can supply a complete-assortment of power transmission merchandise like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. Be aware:
The specs can be designed according to the customer’s needs!
Application:
Electric Drill, ScrewEPTr, Scanners, Printers, Vending EPT, Window Curtain, Coffee EPT, Electric Lock, etc.
Parameter:
Gear Ratio:
Number of levels | 3 | 4 | five | 6 | seven | 8 |
Equipment ratio i | nine.seven | 16.one | 26.9 | 59.2 | one hundred thirty.1 | 286.3 |
twelve.5 | 21.3 | 35.five | seventy eight.1 | 171.8 | 377.nine | |
forty six.nine | 103.one | 226.8 | 498.nine | |||
Duration of EPT L (mm) | 19. | 21. | 23. | 25. | 27. |
Specification:
Model | VOLTAGE V |
NO LOAD | AT MAXiHu (West Lake) Dis.MUM Performance | STALL | |||||
Pace rpm |
Existing mA |
Speed rpm |
TORQUE Kg.cm |
Recent mA |
OUTPUT mW |
TORQUE Kg.cm |
Current mA |
||
D252-012078 | six. | a hundred twenty five | a hundred and sixty | a hundred | one.2 | a thousand | 1200 | seven.five | 3000 |
D252-016103 | twelve. | eighty five | one hundred | 65 | one.6 | 400 | 1100 | seven. | 1500 |
D252-032226 | twelve. | 38 | a hundred | thirty | three.two | five hundred | 1000 | 15. | 1500 |
D252-085716 | 12. | 64 | 200 | 50 | eight. | 600 | 4200 | fifteen. | 1500 |
D252-160500 | twelve. | 30 | 200 | 24 | sixteen. | 550 | 4500 | 15. | 2000 |
D252-065500 | twelve. | seventeen | a hundred | fourteen | 6.five | 500 | a thousand | fifteen. | 1500 |
About Us:
We EPTized in investigating, deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ing, and servicing electric motors, EPT, and high precision EPTs with the tiny module. Right after many years of deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment, we have an independent solution design and R ampD crew, provider group, and a skilled high quality management staff. To realize our service principle greater, give substantial-top quality goods and superb support, we have been committed to the core capacity and instruction. We have a EPT manufacturing unit in NanEPTg, which makes higher precision tiny mildew ears, EPT shaft, EPT, and planetary EPT assembling.
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