Product Description
4MM DC Planetary Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
| motor specifications:4mm motor | |
| motors (optional) | stepper motor |
| voltage(optional) | 1.5-5v |
| input speed | <=10000rpm |
| current | 50mA max |
| performance Data:4mm gear stepper motor | ||||||
| Model | Rated speed | max rated torque | Max Instant Torque | Reduction Ratio | gearbox length | Overall Lenth |
| rpm | gf.cm | gf.cm | mm | mm | ||
| ZWBMD004004-5 | 300.0 | 70 | 200 | 5 | 6.6 | 18.6 |
| ZWBMD004004-25 | 60.0 | 70 | 200 | 25 | 8.1 | 20.1 |
| ZWBMD004004-125 | 12.0 | 70 | 200 | 125 | 9.6 | 21.6 |
| ZWBMD004004-625 | 2.4 | 70 | 200 | 625 | 11.1 | 23.1 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | ||||||
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
|
|
|---|
In which applications are DC motors commonly used, and what advantages do they offer?
DC (Direct Current) motors are widely used in various applications due to their versatility, controllability, and specific advantages they offer. Here’s a detailed explanation of the common applications of DC motors and the advantages they provide:
1. Robotics:
DC motors are extensively used in robotics for precise control of movement and manipulation. They provide high torque and speed control, allowing robots to perform tasks with accuracy and efficiency. DC motors enable robotic arms, grippers, and mobile robots to execute complex motions and interact with their environment effectively.
2. Industrial Automation:
In industrial automation, DC motors are employed in conveyors, actuators, and positioning systems. The ability to control the motor speed and torque makes them suitable for applications such as material handling, assembly lines, and CNC machines. DC motors offer precise control over acceleration, deceleration, and positioning, enhancing overall productivity and efficiency in manufacturing processes.
3. Electric Vehicles:
DC motors have been widely used in electric vehicles (EVs) for many years. They are commonly found in electric cars, motorcycles, and scooters. DC motors provide high torque from standstill, enabling efficient acceleration and smooth operation. They also offer regenerative braking capabilities, which help in energy recovery during deceleration, thereby increasing the vehicle’s overall efficiency.
4. Appliances:
DC motors are utilized in various household appliances, including fans, blenders, vacuum cleaners, and refrigerators. Their controllable speed and torque allow for efficient operation and improved energy consumption. In appliances where variable speed control is required, such as ceiling fans or blender settings, DC motors offer precise adjustment options to meet different user preferences.
5. Renewable Energy Systems:
DC motors play a crucial role in renewable energy systems, such as wind turbines and solar tracking systems. They convert the rotational energy from wind or sunlight into electrical energy. DC motors enable precise tracking of the sun’s movement for optimal solar energy collection and efficient conversion of wind energy into electricity.
6. Advantages of DC Motors:
DC motors offer several advantages that make them suitable for various applications:
- Precise Speed Control: DC motors provide accurate and adjustable speed control, allowing for precise regulation of motor output.
- High Starting Torque: DC motors deliver high torque at startup, making them suitable for applications requiring quick acceleration or heavy loads.
- Controllability: DC motors can be easily controlled using voltage regulation, current limiting, and feedback control techniques.
- Efficiency: DC motors have high efficiency, especially when operating at lower speeds.
- Reliability: DC motors are known for their robustness and reliability, requiring minimal maintenance.
- Compact Size: DC motors are available in various sizes and can be designed compactly, making them suitable for applications with space constraints.
These advantages make DC motors an attractive choice in various industries and applications where precise control, high starting torque, and reliability are essential.
Can DC motors be used in renewable energy systems, such as wind turbines or solar tracking systems?
Yes, DC (Direct Current) motors can be effectively used in various renewable energy systems, including wind turbines and solar tracking systems. The unique characteristics and advantages of DC motors make them well-suited for these applications. Here’s a detailed explanation of how DC motors can be utilized in renewable energy systems:
1. Wind Turbines:
DC motors can be employed in wind turbines to convert the mechanical energy of the wind into electrical energy. There are two common configurations:
a. Direct Drive Wind Turbines:
In direct drive wind turbines, the rotor of the turbine is directly connected to a DC generator. The rotor’s rotational motion is transmitted directly to the generator, which produces DC electrical power. DC motors can be used as DC generators in this configuration. The advantage of using DC motors/generators is their simplicity, reliability, and ability to operate efficiently at variable speeds, which is beneficial in varying wind conditions.
b. Hybrid Wind Turbines:
Hybrid wind turbines combine both aerodynamic and electrical conversion systems. In this configuration, DC motors can be utilized for the pitch control mechanism and yaw control system. The pitch control mechanism adjusts the angle of the turbine blades to optimize performance, while the yaw control system enables the turbine to align itself with the wind direction. DC motors provide precise control and responsiveness required for these functions.
2. Solar Tracking Systems:
DC motors are commonly employed in solar tracking systems to maximize the efficiency of solar panels by optimizing their orientation towards the sun. There are two main types of solar tracking systems:
a. Single-Axis Solar Tracking Systems:
Single-axis solar tracking systems adjust the inclination of solar panels along a single axis (typically the east-west axis) to track the movement of the sun throughout the day. DC motors can be used to drive the rotation mechanism that adjusts the panel’s tilt angle. By continuously adjusting the panel’s position to face the sun directly, the solar energy harvested can be significantly increased, resulting in higher energy output compared to fixed solar panel installations.
b. Dual-Axis Solar Tracking Systems:
Dual-axis solar tracking systems adjust the inclination of solar panels along both the east-west and north-south axes to track the sun’s movement throughout the day and throughout the year. DC motors are utilized in the rotation mechanisms for both axes. This type of solar tracking system provides the highest possible energy yield by keeping the solar panels perpendicular to the sun’s rays at all times, maximizing the exposure to sunlight.
DC motors are preferred in renewable energy systems due to their advantages, including:
- Efficiency at Variable Speeds: DC motors can operate efficiently at varying speeds, making them suitable for applications with fluctuating wind speeds or changing solar angles.
- Control and Precision: DC motors offer precise control and responsiveness, allowing for accurate tracking and adjustment in wind turbines and solar tracking systems.
- Reliability: DC motors are known for their reliability, with fewer moving parts compared to other motor types, reducing the risk of failure in remote or harsh environments.
- Compatibility with Energy Storage Systems: DC motors can easily be integrated with energy storage systems, such as batteries or supercapacitors, to store excess electrical energy generated by wind turbines or solar panels.
In conclusion, DC motors can be effectively utilized in renewable energy systems such as wind turbines and solar tracking systems. Their efficiency, control capabilities, reliability, and compatibility with energy storage systems make them a suitable choice for these applications, contributing to the advancement of sustainable energy generation.
What are the advantages and disadvantages of using DC motors in automotive applications?
DC (Direct Current) motors have been used in automotive applications for many years, although they have been largely replaced by other motor types such as AC (Alternating Current) motors and brushless DC motors in modern vehicles. However, there are still some advantages and disadvantages associated with using DC motors in automotive applications. Here’s a detailed explanation of the advantages and disadvantages:
Advantages of Using DC Motors in Automotive Applications:
1. Cost: DC motors tend to be less expensive compared to other motor types, such as AC motors or brushless DC motors. This cost advantage can make them an attractive option for certain automotive applications, especially in budget-conscious scenarios.
2. Simple Control: DC motors have a relatively simple control system. By adjusting the voltage applied to the motor, the speed and torque can be easily controlled. This simplicity of control can be advantageous in automotive applications where basic speed control is sufficient.
3. High Torque at Low Speeds: DC motors can provide high torque even at low speeds, making them suitable for applications that require high starting torque or precise low-speed control. This characteristic can be beneficial for automotive applications such as power windows, windshield wipers, or seat adjustments.
4. Compact Size: DC motors can be designed in compact sizes, making them suitable for automotive applications where space is limited. Their small form factor allows for easier integration into tight spaces within the vehicle.
Disadvantages of Using DC Motors in Automotive Applications:
1. Limited Efficiency: DC motors are typically less efficient compared to other motor types, such as AC motors or brushless DC motors. They can experience energy losses due to brush friction and electrical resistance, resulting in lower overall efficiency. Lower efficiency can lead to increased power consumption and reduced fuel economy in automotive applications.
2. Maintenance Requirements: DC motors that utilize brushes for commutation require regular maintenance. The brushes can wear out over time and may need to be replaced periodically, adding to the maintenance and operating costs. In contrast, brushless DC motors or AC motors do not have this maintenance requirement.
3. Limited Speed Range: DC motors have a limited speed range compared to other motor types. They may not be suitable for applications that require high-speed operation or a broad range of speed control. In automotive applications where high-speed performance is crucial, other motor types may be preferred.
4. Electromagnetic Interference (EMI): DC motors can generate electromagnetic interference, which can interfere with the operation of other electronic components in the vehicle. This interference may require additional measures, such as shielding or filtering, to mitigate its effects and ensure proper functioning of other vehicle systems.
5. Brush Wear and Noise: DC motors that use brushes can produce noise during operation, and the brushes themselves can wear out over time. This brush wear can result in increased noise levels and potentially impact the overall lifespan and performance of the motor.
While DC motors offer certain advantages in terms of cost, simplicity of control, and high torque at low speeds, they also come with disadvantages such as limited efficiency, maintenance requirements, and electromagnetic interference. These factors have led to the adoption of other motor types, such as brushless DC motors and AC motors, in many modern automotive applications. However, DC motors may still find use in specific automotive systems where their characteristics align with the requirements of the application.
editor by CX 2023-10-20
China best CZPT Zwbmd006006-1275 6mm Gear Ratio 1275 3V 12V 6rpm 600GF. Cm Micro Brushless Planetary Metal Gear DC Motor with Best Sales
Product Description
6MM DC Planetary Metal dc Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
| motor specifications:6mm motor | |
| motors (optional) | coreless motor,stepper motor |
| voltage(optional) | 3-12v |
| input speed | <=30000rpm |
| current | 100mA max |
| performance Data:6mm Planetary Metal Gearbox Stepper Motor/Coreless Motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| ZWBMD006006-5 | 1563 | 6250 | 330 | 800 | 5 | 9.7 | 23.7 |
| ZWBMD006006-6 | 1166 | 4666 | 330 | 800 | 6 | 9.7 | 23.7 |
| ZWBMD006006-23 | 326 | 1302 | 330 | 800 | 23 | 12.1 | 26.1 |
| ZWBMD006006-31 | 243 | 972 | 330 | 800 | 31 | 12.1 | 26.1 |
| ZWBMD006006-41 | 181 | 726 | 330 | 800 | 41 | 12.1 | 26.1 |
| ZWBMD006006-110 | 68 | 271 | 330 | 800 | 110 | 14.5 | 28.5 |
| ZWBMD006006-148 | 51 | 203 | 330 | 800 | 148 | 14.5 | 28.5 |
| ZWBMD006006-198 | 38 | 151 | 330 | 800 | 198 | 14.5 | 28.5 |
| ZWBMD006006-266 | 28 | 113 | 330 | 800 | 266 | 14.5 | 28.5 |
| ZWBMD006006-531 | 14 | 57 | 600 | 1500 | 531 | 16.9 | 30.9 |
| ZWBMD006006-711 | 11 | 42 | 600 | 1500 | 711 | 16.9 | 30.9 |
| ZWBMD006006-952 | 8 | 32 | 600 | 1500 | 952 | 16.9 | 30.9 |
| ZWBMD006006-1275 | 6 | 24 | 600 | 1500 | 1275 | 16.9 | 30.9 |
| ZWBMD006006-1708 | 4 | 18 | 600 | 1500 | 1708 | 16.9 | 30.9 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | |||||||
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-05-11
China Professional High Speed Micro 12V Planetary Gear Motor 4kgf. Cm dc motor
Product Description
A. Specification of High Speed Micro 12V Planetary Gear Motor 4Kgf.cm:
1. Voltage: 3/6/12/24V
2. Speed: 4-3500RPM
3. Torque: 0.1-4Kgf.cm
4. Output Power: 0.1-5W
5. Gearbox Ratio: 1:4 to 1: 2418
6. Gearbox Diameter: 16mm
7. Gearbox Length: 13.7-28.1mm
8. Motor Length: 26.9mm
9. Shaft Diameter: 3mm
10. Shaft Length: Customized
Note: The data sheet is only for reference, We can make the motor according to your requirement after Evaluation
B. Company Capacity
HangZhou CZPT Co. Ltd is a manufacturer and exporter of various of motors with over 10 years experience.
Our product ranges include:
1) DC Brush motor: 6-130mm diameter, 0.01-1000W output power
2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
3) DC Planeary Gear Motor: 10-82mm diameter, 0.1-100W output power
4) Brushless DC Motor: 28-110mm, 5-1500W output power
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w
7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power
1. Production Line:
2. Testing Equipment:
3. Certificates:
4. Customer Visits:
6. FAQ:
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q:Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some CZPT charge and design charge.
Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders
Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.
Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.
Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.
Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders.
Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.
Q:What certifications do you have?
A:We currently have CE and ROSH certifications.
Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not CZPT to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.
Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!
Weclome contact with us if have any questions about this motor or other products!
| Application: | Universal, Household Appliances, Power Tools, Curtain and Others |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Open Type |
| Structure and Working Principle: | Brush |
| Type: | DC Gear Motor |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-04-20
China Best Sales CZPT Pd012012-384 20rpm 850GF. Cm Low Speed Planetary Gearbox 12mm Micro Gear Brush DC Motor for Smart Lock motor engine
Product Description
12MM DC Planetary plastic dc Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
| motor specifications:12mm motor | |
| motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
| voltage(optional) | 3-24v |
| input speed | <=30000rpm |
| current | 250mA max |
| performance Data:12mm Planetary Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| PD012012-4 | 1875 | 7500 | 200 | 500 | 4 | 9.5 | 24.5 |
| PD012012-6 | 1250 | 5000 | 200 | 500 | 6 | 9.5 | 24.5 |
| PD012012-16 | 469 | 1875 | 400 | 800 | 16 | 13.3 | 28.3 |
| PD012012-24 | 313 | 1250 | 400 | 800 | 24 | 13.3 | 28.3 |
| PD012012-36 | 208 | 833 | 400 | 800 | 36 | 13.3 | 28.3 |
| PD012012-64 | 117 | 469 | 600 | 1200 | 64 | 17.1 | 32.1 |
| PD012012-96 | 78 | 313 | 600 | 1200 | 96 | 17.1 | 32.1 |
| PD012012-144 | 52 | 208 | 600 | 1200 | 144 | 17.1 | 32.1 |
| PD012012-216 | 35 | 139 | 600 | 1200 | 216 | 17.1 | 32.1 |
| PD012012-256 | 29 | 117 | 850 | 1700 | 256 | 20.9 | 35.9 |
| PD012012-384 | 20 | 78 | 850 | 1700 | 384 | 20.9 | 35.9 |
| PD012012-576 | 13 | 52 | 850 | 1700 | 576 | 20.9 | 35.9 |
| PD012012-864 | 9 | 35 | 850 | 1700 | 864 | 20.9 | 35.9 |
| PD012012-1296 | 6 | 23 | 850 | 1700 | 1296 | 20.9 | 35.9 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | |||||||
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control, Driving |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-04-19
China Zhaowei MD008008-28 8mm Gear Ratio 28 3V 6V 12V 425rpm 400GF, Cm Micro Brushless Planetary Metal DC Gear Motor ac motor
Merchandise Description
8MM DC Planetary Metallic dc Equipment Motor
Product Description
earlier mentioned specs just for reference and customizable in accordance to requirements.
| motor technical specs:8mm motor | |
| motors (optional) | brushed dc motor,stepper motor |
| voltage(optional) | 3-12v |
| input pace | <=30000rpm |
| current | 150mA max |
| functionality Knowledge:8mm Planetary Steel Gearbox Stepper Motor/brushed dc Motor | |||||||
| Product | Rated Velocity | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | All round Duration |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| MD008008-4 | 3361 | 4630 | 250 | five hundred | four | 11.six | 26.one |
| MD008008-5 | 2269 | 3125 | 250 | five hundred | 5 | eleven.six | 26.1 |
| MD008008-13 | 934 | 1228 | 400 | 800 | 13 | fourteen.three | 28.8 |
| MD008008-19 | 630 | 829 | 400 | 800 | 19 | fourteen.3 | 28.eight |
| MD008008-28 | 425 | 559 | four hundred | 800 | 28 | fourteen.three | 28.8 |
| MD008008-47 | 259 | 335 | 600 | 1200 | forty seven | seventeen | 31.five |
| MD008008-69 | 175 | 226 | 600 | 1200 | 69 | 17 | 31.five |
| MD008008-102 | 118 | 153 | 600 | 1200 | 102 | seventeen | 31.5 |
| MD008008-152 | 80 | 103 | 600 | 1200 | 152 | seventeen | 31.5 |
| MD008008-168 | seventy two | 91 | 750 | 1500 | 168 | 19.7 | 34.2 |
| MD008008-249 | forty nine | sixty two | 750 | 1500 | 249 | 19.7 | 34.2 |
| MD008008-369 | 33 | forty two | 750 | 1500 | 369 | 19.7 | 34.2 |
| MD008008-546 | 22 | 28 | 750 | 1500 | 546 | 19.7 | 34.2 |
| MD008008-809 | 15 | 19 | 750 | 1500 | 809 | 19.7 | 34.2 |
| * The earlier mentioned specs are matter to adjust with no prior discover. They are for reference only and can be custom-made as necessary. | |||||||
You should enable us know your requirements and we will offer you with micro transmission answers.
Product specifics demonstrate:
Application
| Intelligent wearable devices | view,VR,AR,XR and and so on. |
| House application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden resource, sanitary ware, window curtain, clever closestool, sweeping robotic, electricity seat, standing desk, electric sofa, Tv, pc, treadmill, spyhole, cooker hood, electric drawer, electric mosquito internet, clever cupboard, intelligent wardrobe, automated cleaning soap dispenser, UV baby bottle sterilizer, lifting scorching pot cookware, dishwasher, washing machine, foodstuff breaking equipment, dryer, air conditioning, dustbin, espresso equipment, whisk,smart lock,bread maker,Window cleaning robotic and etc. |
| communication equipment | 5G foundation station,video clip meeting,mobile telephone and and so on. |
| Workplace automation equipments | scanners, printers, multifunction machines copy devices, fax (FAX paper cutter), pc peripheral, lender device, display screen, lifting socket, show,notebook Laptop and and many others. |
| Automotive products | conditioning damper actuator, vehicle DVD,door lock actuator, retractable rearview mirror, meters, optic axis control gadget, head light-weight beam degree adjuster, car water pump, car antenna, lumbar help, EPB, automobile tail gate electrical putter, HUD, head-up screen, car sunroof, EPS, AGS, vehicle window, head restraint, E-booster, automobile seat, car charging station and and so on. |
| Toys and models | radio management design, computerized cruise manage, experience-on toy, academic robotic, programming robotic, health-related robot, computerized feeder, smart building blocks, escort robotic and and so forth. |
| Health-related equipments | blood pressure meter, breath machine, health care cleaning pump, medical mattress, blood stress monitors, health care ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgical treatment,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and and so on. |
| Industrials | flow management valves, seismic screening,automatic reclosing,Agricultural unmanned aerial automobile,computerized feeder ,intelligent convey cupboard and etc. |
| Electric energy tools | electric powered drill, screwdriver,yard device and etc. |
| Precision instruments | optics instruments,computerized vending equipment, wire-stripping machine and etc. |
| Personal treatment | tooth brush, hair clipper, electrical shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair device, foot grinder,anti-myopia pen, facial splendor products, hair roller,Electrical threading knife,Electrical power Perfect PORE, Puff machine,eyebrow tweezers and and so forth. |
| Customer electronics | camera, mobile mobile phone,electronic digicam, automated retracting system,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance digital camera,PTZ digicam, rotating sensible speaker and and many others. |
| robots | instructional robot, programming robotic, medical robotic, escort robot and and so on. |
Business Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was set up in 2001,We provide the total generate solution for clients from design, tooling fabrication, parts producing and assembly.
Workshop
Testing Tools
one) Competitive Positive aspects
- 1) Aggressive Rewards
19+yr expertise in manufacturing motor gearbox
We provide technical assist from r&d, prototype, testing, assembly and serial manufacturing , ODM &OEM
Aggressive Price
Product Efficiency: Lower sounds, High performance, Long lifespan
Prompt Delivery: fifteen working days soon after payment
Little Orders Recognized
2) Main Items
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Tailored worm and gear transmission machinery
- Precise electromechanical movement module
- Exact component and assembly of plastic and metallic powder injection.
Our Companies
- ODM & OEM
- Gearbox design and style and advancement
- Relevant technological innovation support
- Micro push gearbox custom made answer
Packaging & Transport
one) Packing Details
packed in nylon to start with, then carton, and then reinforced with wood case for outer packing.
Or according to client’s prerequisite.
2) Shipping and delivery Specifics
samples will be shipped in 10 days
batch get top time according to the genuine scenario.
Certifications
Certifications
We Have handed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and a lot more…
FAQ
FAQ
1. Can you make the gearbox with custom specs?
Indeed. We have style and development group, also a great phrase of engineers, every single of them have
a lot of operate several years experience.
2.Do you offer the samples?
Sure. Our business can offer the samples to you, and the shipping and delivery time is about 5-15days according to the specification of gearbox you need to have.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our organization, we accept little purchase.
four. Do you have the item in inventory?
I am sorry we donot have the item in stock, All products are manufactured with orders.
five. Do you offer engineering help?
Yes. Our organization have design and growth team, we can provide technology help if you
need.
six.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX and so forth account you supply.
7.How to shell out the money?
We accept T/T in advance. Also we have distinct bank account for getting money, like US dollors or RMB and many others.
eight. How can I know the item is suited for me?
Frist, you want to give us the a lot more specifics information about the solution. We will advocate the merchandise to you in accordance to your prerequisite of specification. Soon after you confirm, we will prepare the samples to you. also we will offer you some good advances according to your merchandise use.
9. Can I occur to your organization to pay a visit to?
Of course, you can occur to our company to pay a visit to at whenever, and welcome to pay a visit to our organization.
10. How do make contact with us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-04-12
China 62mm Diameter Long Life Micro Brushless DC Planetary Gear Motor ac motor
Item Description
62mm Diameter Lengthy Life Micro Brushless DC Planetary Equipment Motor
Note:
The specifications can be developed in accordance to the customer’s needs!
Selection:
Custom-made shaft, performance, voltage, direct wires…
Software:
swimming pool, automotive, semiconductor, chemical & medical, industrial automation, power tool, instrument, measuring equipment, office automation, various OEM software.
Parameter:
About Us:
I.CH was established in 2006, located in HangZhou. We specialized in investigating, establishing, and servicing electrical motors, gearbox, and higher precision gears with the tiny module. Soon after years of improvement, we have an impartial merchandise design and R&D group, service team, and a expert high quality control team. To understand our service idea much better, give high-high quality products and outstanding provider, we have been dedicated to the core capability and instruction. We have a holding manufacturing facility in HangZhou, which generates high precision modest mold gears, gear shaft, gearbox, and planetary gearbox assembling.
Our Solution:
DC Gear DC Planetary Equipment Spur Gearbox
Spur Equipment Gear
Our Certificate:
As we all know, the achievement of the firm is based mostly on the quality of the motor. So, to get the acknowledgment in the industry, we get ROHS, CE, ISO900 certificates.
Work-circulation:
Services:
ODM & OEM
Gearbox style and growth
Package&Ship:
Carton, pallet, or what you want
The shipping and delivery time is about thirty-forty five days.
Customer’s Browsing:
FAQ:
1. Can you customized gearbox?
Of course. The specifications can be designed according to the customer’s requirements.
2. DO you give the sample?
Of course.
3. Do you provide specialized assist?
Sure.we have an unbiased item design and R&D staff, support crew and professional top quality control team.
4. Do you have a manufacturing unit?
Indeed, we are a specialist producer.
five. Can I arrive to your firm to check out?
Indeed
|
/ Piece | |
1 Piece (Min. Order) |
###
| Rated Voltage: | 48V |
|---|---|
| Rated Power: | 125-250W |
| Rated Speed: | 3000rpm |
| Packing: | Carton or Pallet |
| Certificate: | RoHS, CE |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
|
/ Piece | |
1 Piece (Min. Order) |
###
| Rated Voltage: | 48V |
|---|---|
| Rated Power: | 125-250W |
| Rated Speed: | 3000rpm |
| Packing: | Carton or Pallet |
| Certificate: | RoHS, CE |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-03-31
China Zhaowei Zwbpd006006-41 6mm Gear Ratio 41 3V 5V 6V 12V 181rpm 250GF. Cm Micro Planetary Plastic DC Gear Motor motor electric
Solution Description
6MM DC Planetary Plastic Gear Motor
Product Description
over requirements just for reference and customizable in accordance to requirements.
| motor technical specs:6mm motor | |
| motors (optional) | coreless motor,stepper motor |
| voltage(optional) | 3-12v |
| enter velocity | <=30000rpm |
| current | 100mA max |
| performance Knowledge:6mm Planetary Gearbox Stepper Motor/Coreless Motor | |||||||
| Design | Rated Pace | Max Velocity | Max Rated Torque | Max Quick Torque | Reduction Ratio | Gearbox Size | All round Duration |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| ZWBPD006006-five | 1563 | 6250 | 250 | 600 | five | nine.seven | 23.7 |
| ZWBPD006006-six | 1166 | 4666 | 250 | 600 | six | nine.seven | 23.7 |
| ZWBPD006006-23 | 326 | 1302 | 250 | 600 | 23 | twelve.1 | 26.one |
| ZWBPD006006-31 | 243 | 972 | 250 | 600 | 31 | 12.1 | 26.one |
| ZWBPD006006-41 | 181 | 726 | 250 | 600 | forty one | twelve.1 | 26.one |
| ZWBPD006006-one hundred ten | 68 | 271 | 250 | 600 | a hundred and ten | fourteen.five | 28.5 |
| ZWBPD006006-148 | fifty one | 203 | 250 | 600 | 148 | 14.five | 28.5 |
| ZWBPD006006-198 | 38 | 151 | 250 | 600 | 198 | fourteen.5 | 28.5 |
| ZWBPD006006-266 | 28 | 113 | 250 | 600 | 266 | fourteen.5 | 28.5 |
| ZWBPD006006-531 | fourteen | 57 | 250 | 600 | 531 | 16.9 | thirty.nine |
| ZWBPD006006-711 | 11 | 42 | 250 | 600 | 711 | sixteen.nine | 30.nine |
| ZWBPD006006-952 | 8 | 32 | 250 | 600 | 952 | sixteen.9 | thirty.9 |
| ZWBPD006006-1275 | six | 24 | 250 | 600 | 1275 | 16.nine | 30.9 |
| ZWBPD006006-1708 | four | eighteen | 250 | 600 | 1708 | 16.9 | thirty.9 |
| * The earlier mentioned specs are matter to adjust without prior observe. They are for reference only and can be tailored as essential. | |||||||
Make sure you permit us know your needs and we will give you with micro transmission remedies.
Item particulars display:
Application
| Sensible wearable devices | view,VR,AR,XR and and so on. |
| Household software | kitchen appliances, sewing equipment, corn popper, vacuum cleaner, backyard instrument, sanitary ware, window curtain, smart closestool, sweeping robotic, electrical power seat, standing desk, electrical couch, Television set, computer, treadmill, spyhole, cooker hood, electric powered drawer, electrical mosquito internet, smart cupboard, smart wardrobe, computerized soap dispenser, UV little one bottle sterilizer, lifting sizzling pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,sensible lock,bread maker,Window cleaning robot and and so on. |
| conversation products | 5G foundation station,online video meeting,mobile cellphone and and so forth. |
| Office automation equipments | scanners, printers, multifunction machines copy devices, fax (FAX paper cutter), computer peripheral, bank device, monitor, lifting socket, show,notebook Personal computer and etc. |
| Automotive products | conditioning damper actuator, automobile DVD,door lock actuator, retractable rearview mirror, meters, optic axis handle device, head mild beam level adjuster, auto drinking water pump, auto antenna, lumbar help, EPB, automobile tail gate electrical putter, HUD, head-up show, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, auto seat, car charging station and etc. |
| Toys and models | radio handle product, automatic cruise handle, ride-on toy, educational robot, programming robotic, healthcare robotic, automated feeder, clever building blocks, escort robot and and many others. |
| Healthcare equipments | blood force meter, breath device, health-related cleansing pump, health care mattress, blood force screens, health-related ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgical procedure,electronic cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and so on. |
| Industrials | flow manage valves, seismic screening,automatic reclosing,Agricultural unmanned aerial motor vehicle,automatic feeder ,smart specific cabinet and and so on. |
| Electric power tools | electric drill, screwdriver,garden instrument and and so forth. |
| Precision instruments | optics instruments,automated vending device, wire-stripping machine and and so forth. |
| Personal treatment | tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown device, scissor hair machine, foot grinder,anti-myopia pen, facial beauty tools, hair roller,Electric powered threading knife,Energy Ideal PORE, Puff machine,eyebrow tweezers and and many others. |
| Customer electronics | camera, cellular telephone,electronic digicam, computerized retracting system,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, tablet,UAV(unmanned aerial car),surveillance digital camera,PTZ camera, rotating wise speaker and etc. |
| robots | instructional robotic, programming robotic, health care robot, escort robot and etc. |
Company Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was proven in 2001,We supply the whole travel remedy for buyers from style, tooling fabrication, parts producing and assembly.
Workshop
Testing Tools
1) Aggressive Benefits
- one) Competitive Benefits
19+year knowledge in producing motor gearbox
We supply specialized assist from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Item Functionality: Lower sounds, High efficiency, Prolonged lifespan
Prompt Delivery: 15 functioning times soon after payment
Modest Orders Accepted
2) Primary Items
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Tailored worm and equipment transmission machinery
- Precise electromechanical movement module
- Precise element and assembly of plastic and steel powder injection.
Our Companies
- ODM & OEM
- Gearbox design and development
- Associated technologies assist
- Micro travel gearbox personalized resolution
Packaging & Delivery
one) Packing Information
packed in nylon firstly, then carton, and then bolstered with wood situation for outer packing.
Or in accordance to client’s prerequisite.
2) Transport Information
samples will be transported inside ten times
batch buy foremost time according to the actual scenario.
Certifications
Certifications
We Have handed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and much more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
Indeed. We have design and style and improvement staff, also a wonderful term of engineers, each and every of them have
numerous function years encounter.
2.Do you give the samples?
Of course. Our company can offer the samples to you, and the supply time is about 5-15days in accordance to the specification of gearbox you need to have.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our company, we take tiny buy.
4. Do you have the item in stock?
I am sorry we donot have the product in stock, All products are produced with orders.
5. Do you offer technological innovation help?
Sure. Our business have design and development group, we can supply engineering assist if you
need to have.
six.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX and so forth account you give.
seven.How to pay out the money?
We accept T/T in progress. Also we have diverse lender account for obtaining money, like US dollors or RMB and so forth.
8. How can I know the item is suited for me?
Frist, you require to supply us the a lot more details information about the solution. We will recommend the merchandise to you in accordance to your prerequisite of specification. Following you confirm, we will put together the samples to you. also we will supply some good improvements in accordance to your product use.
9. Can I occur to your firm to visit?
Of course, you can come to our company to go to at whenever, and welcome to check out our company.
ten. How do make contact with us ?
Please send an inquiry
|
/ Piece | |
3,000 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
###
| Customization: |
|---|
###
| motor specifications:6mm motor | |
| motors (optional) | coreless motor,stepper motor |
| voltage(optional) | 3-12v |
| input speed | <=30000rpm |
| current | 100mA max |
###
| performance Data:6mm Planetary Gearbox Stepper Motor/Coreless Motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| ZWBPD006006-5 | 1563 | 6250 | 250 | 600 | 5 | 9.7 | 23.7 |
| ZWBPD006006-6 | 1166 | 4666 | 250 | 600 | 6 | 9.7 | 23.7 |
| ZWBPD006006-23 | 326 | 1302 | 250 | 600 | 23 | 12.1 | 26.1 |
| ZWBPD006006-31 | 243 | 972 | 250 | 600 | 31 | 12.1 | 26.1 |
| ZWBPD006006-41 | 181 | 726 | 250 | 600 | 41 | 12.1 | 26.1 |
| ZWBPD006006-110 | 68 | 271 | 250 | 600 | 110 | 14.5 | 28.5 |
| ZWBPD006006-148 | 51 | 203 | 250 | 600 | 148 | 14.5 | 28.5 |
| ZWBPD006006-198 | 38 | 151 | 250 | 600 | 198 | 14.5 | 28.5 |
| ZWBPD006006-266 | 28 | 113 | 250 | 600 | 266 | 14.5 | 28.5 |
| ZWBPD006006-531 | 14 | 57 | 250 | 600 | 531 | 16.9 | 30.9 |
| ZWBPD006006-711 | 11 | 42 | 250 | 600 | 711 | 16.9 | 30.9 |
| ZWBPD006006-952 | 8 | 32 | 250 | 600 | 952 | 16.9 | 30.9 |
| ZWBPD006006-1275 | 6 | 24 | 250 | 600 | 1275 | 16.9 | 30.9 |
| ZWBPD006006-1708 | 4 | 18 | 250 | 600 | 1708 | 16.9 | 30.9 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | |||||||
###
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
|
/ Piece | |
3,000 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
###
| Customization: |
|---|
###
| motor specifications:6mm motor | |
| motors (optional) | coreless motor,stepper motor |
| voltage(optional) | 3-12v |
| input speed | <=30000rpm |
| current | 100mA max |
###
| performance Data:6mm Planetary Gearbox Stepper Motor/Coreless Motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| ZWBPD006006-5 | 1563 | 6250 | 250 | 600 | 5 | 9.7 | 23.7 |
| ZWBPD006006-6 | 1166 | 4666 | 250 | 600 | 6 | 9.7 | 23.7 |
| ZWBPD006006-23 | 326 | 1302 | 250 | 600 | 23 | 12.1 | 26.1 |
| ZWBPD006006-31 | 243 | 972 | 250 | 600 | 31 | 12.1 | 26.1 |
| ZWBPD006006-41 | 181 | 726 | 250 | 600 | 41 | 12.1 | 26.1 |
| ZWBPD006006-110 | 68 | 271 | 250 | 600 | 110 | 14.5 | 28.5 |
| ZWBPD006006-148 | 51 | 203 | 250 | 600 | 148 | 14.5 | 28.5 |
| ZWBPD006006-198 | 38 | 151 | 250 | 600 | 198 | 14.5 | 28.5 |
| ZWBPD006006-266 | 28 | 113 | 250 | 600 | 266 | 14.5 | 28.5 |
| ZWBPD006006-531 | 14 | 57 | 250 | 600 | 531 | 16.9 | 30.9 |
| ZWBPD006006-711 | 11 | 42 | 250 | 600 | 711 | 16.9 | 30.9 |
| ZWBPD006006-952 | 8 | 32 | 250 | 600 | 952 | 16.9 | 30.9 |
| ZWBPD006006-1275 | 6 | 24 | 250 | 600 | 1275 | 16.9 | 30.9 |
| ZWBPD006006-1708 | 4 | 18 | 250 | 600 | 1708 | 16.9 | 30.9 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | |||||||
###
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-03-27
China 22mm DC Planetary Geared Motor Electric Brush Micro Planetary Gear Motor for Printer with high quality
Item Description
I. CH motion provide China DC Miniature Planetary Gear Motor
Parameter:
• Producer Component Quantity: D223-1A
• Gearbox Sort: Planetary Gearbox
• Equipment Ratio:1:3.4~1:1972
• Micro Planetary Equipment Motor Dimensions: 22mm
Characteristic:
one, Employing in large torque environment.
two, All metallic cutting gear motor, extended daily life.
three, Substantial transmission Performance(70%-75%).
4, Backlash of much less than 2.5°.
5, Encoder can be configured.
Drawing:
Specification:
| Variety | Ratio | one: 3.4 | 1: six | one: fourteen | 1: 23 | 1: 33 | 1: 51 | 1: 86 | one: 111 | one: 190 | one: 246 | 1: 315 | one: 531 | 1: 707 | one: 913 | one: 1180 | 1: 1525 | 1: 1972 | |
| D223 | Rated torque | kg. cm | .05 | .07 | .15 | .twenty five | .36 | .five | .eight | one | one.7 | two | 3 | five | five | six | six | six | six |
| Rated pace | rpm | 1650 | 1100 | 471 | 287 | 200 | 129 | seventy seven | fifty nine | 35 | 27 | 21 | twelve | nine | seven | six | 4 | three | |
| Gearbox | Instantaneous torque |
Kg. cm | 3 | 4 | 5 | 7 | 8 | ||||||||||||
| Allowable torque |
Kg. cm | 2 | 3 | 4 | 5 | 6 | |||||||||||||
| Duration | mm | 18.1 | 23.four | 28.7 | 34 | 39.3 | |||||||||||||
| Backlash | O | 0.5 | 0.six | 0.eight | 1 | 1.5 | |||||||||||||
| Excess weight | g | 40 | 55.2 | 68.two | 84.two | 96.2 | |||||||||||||
Benefit:
I. CH miniature planetary gearbox helps make use of substantial precision slicing gears that the most critical areas of the planetary gearbox, Our micro DC Planetary Equipment Motor are characterized by substantial precision, lower noise, long services life, large bearing capacity, and outstanding interruption resistance and high quality can substitute imports with higher-stop designs in Europe, America, Japan merchandise.
Application:
DC miniature Planetary Gear Motor widely utilized in workplace automation, intelligence home furniture, creation automation, health-related equipment, monetary machinery and sport machine sectors, such as automated window opener, glass curtain wall, vehicle curtain, lender ATM, automated cash sign up, note vending equipment, stage limelight and other automatic devices.
About Us:
We specialised in investigating, creating and servicing electrical motors, gearbox and large precision gears with small modules. Following several years of growth, we have an independent item design and R&D team, services crew and skilled good quality handle crew.
What’s a lot more, we have 2 joint ventures. A single is situated in HangZhou, which creates hybrid stepper motor, treasured linear stepper motor, brushless DC motor, servo motor, stepper motor driver, brushless motor driver, encoder and brake. Another 1 is situated in HangZhou, which generates DC equipment motor. The factory has dozens of CNC equipment and substantial precision take a look at equipment, implements the process management and computerized operation in most creating procedure.
Customer’s Go to:
Perform Movement:
Package:
Related Goods:
|
US $3 / Piece | |
1 Piece (Min. Order) |
###
| Brand: | I.CH |
|---|---|
| Size: | 22mm |
| Rated Torque: | 0.05-6kg.Cm |
| Rated Speed: | 3-1650rpm |
| Allowable Torque: | 2-6kg.Cm |
| Length: | 18.1-39.3mm |
###
| Customization: |
Available
|
|---|
###
| Type | Ratio | 1: 3.4 | 1: 6 | 1: 14 | 1: 23 | 1: 33 | 1: 51 | 1: 86 | 1: 111 | 1: 190 | 1: 246 | 1: 315 | 1: 531 | 1: 707 | 1: 913 | 1: 1180 | 1: 1525 | 1: 1972 | |
| D223 | Rated torque | kg. cm | 0.05 | 0.07 | 0.15 | 0.25 | 0.36 | 0.5 | 0.8 | 1 | 1.7 | 2 | 3 | 5 | 5 | 6 | 6 | 6 | 6 |
| Rated speed | rpm | 1650 | 1100 | 471 | 287 | 200 | 129 | 77 | 59 | 35 | 27 | 21 | 12 | 9 | 7 | 6 | 4 | 3 | |
| Gearbox | Instantaneous torque |
Kg. cm | 3 | 4 | 5 | 7 | 8 | ||||||||||||
| Allowable torque |
Kg. cm | 2 | 3 | 4 | 5 | 6 | |||||||||||||
| Length | mm | 18.1 | 23.4 | 28.7 | 34 | 39.3 | |||||||||||||
| Backlash | O | 0.5 | 0.6 | 0.8 | 1 | 1.5 | |||||||||||||
| Weight | g | 40 | 55.2 | 68.2 | 84.2 | 96.2 | |||||||||||||
|
US $3 / Piece | |
1 Piece (Min. Order) |
###
| Brand: | I.CH |
|---|---|
| Size: | 22mm |
| Rated Torque: | 0.05-6kg.Cm |
| Rated Speed: | 3-1650rpm |
| Allowable Torque: | 2-6kg.Cm |
| Length: | 18.1-39.3mm |
###
| Customization: |
Available
|
|---|
###
| Type | Ratio | 1: 3.4 | 1: 6 | 1: 14 | 1: 23 | 1: 33 | 1: 51 | 1: 86 | 1: 111 | 1: 190 | 1: 246 | 1: 315 | 1: 531 | 1: 707 | 1: 913 | 1: 1180 | 1: 1525 | 1: 1972 | |
| D223 | Rated torque | kg. cm | 0.05 | 0.07 | 0.15 | 0.25 | 0.36 | 0.5 | 0.8 | 1 | 1.7 | 2 | 3 | 5 | 5 | 6 | 6 | 6 | 6 |
| Rated speed | rpm | 1650 | 1100 | 471 | 287 | 200 | 129 | 77 | 59 | 35 | 27 | 21 | 12 | 9 | 7 | 6 | 4 | 3 | |
| Gearbox | Instantaneous torque |
Kg. cm | 3 | 4 | 5 | 7 | 8 | ||||||||||||
| Allowable torque |
Kg. cm | 2 | 3 | 4 | 5 | 6 | |||||||||||||
| Length | mm | 18.1 | 23.4 | 28.7 | 34 | 39.3 | |||||||||||||
| Backlash | O | 0.5 | 0.6 | 0.8 | 1 | 1.5 | |||||||||||||
| Weight | g | 40 | 55.2 | 68.2 | 84.2 | 96.2 | |||||||||||||
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by czh 2023-01-27
China 12V / 24volt Low Speed Micro Motor with Planetary Gearbox Brushless DC Gear Motor with high quality
Product Description
12v / 24volt Minimal Speed Micro Motor with Planetary Gearbox Brushless DC Gear Motor
Specification
Detailed Images
Organization Product Class:
AC motor – with / without gear
DC motor – brush / brushless BLDC equipment
Worm gearbox – NMRV / NRV / WP
Helical gearbox – solitary shaft / parallel shaft / helical-worm equipment motor
Coreless motor
Drivers/controller
Other custom-made motors.
If you are looking for any kinds of motors, gears or enthusiasts, make sure you tell us about your need. We think we will supply a appropriate push solution for you.
Firm Overview
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About Greensky Mechanical
History: Greensky is a mechanical brand of Greensky Energy Co., Ltd. With over 10 years’
mechanical production ordeals, Greensky Power always strictly stands on the
principle of Best Consumer Satisfaction.
Top quality: Substance Inspection, Manufacturing Manage, Concluded Items Test, Pre-dellivery Inspection
MISSION: “After and without end” is our purpose to serve customers in the planet. Once we do
organization with customer, we will do organization permanently.
Industry: 30 different nations, mainly Germany, Austria, Japan, Usa and Middle-East.
Supply: 100% on-time shipping and delivery Certain.
Services: Fast response in English, German, Japanese and Chinese languages.
OEM: Tailored orders are welcome at Greensky Energy.
Exhibitions
FAQ
1 Q: What is your MOQ for motors and gearboxes?
A: 1unit is okay for diverse sorts.
two Q: What about your guarantee for your motors and gearboxes?
A: A single yr.
three Q: Do you provide OEM service with client-symbol?
A: Of course, we could do OEM orders.
four Q: How about your payment conditions ?
A: TT, western union and paypal. 100% payment in innovative for orders considerably less $5,000. 30% deposit and balance just before delivery for orders over $5,000.
five Q: How about your packing ?
A: Carton, Plywood situation. If you need much more, we can pack all goods with pallet
6 Q: What info ought to be offered, if I purchase motors and gearboxes from you ?
A: Rated electricity, gearbox ratio, input speed, mounting position. Much more particulars, greater!
seven Q: How do you supply the motors and gearboxes?
A: We will examine and choose the most appropriate techniques of shipping by sea, air or convey courier.
We hope you will enjoy cooperating with us.
| To Be Negotiated | 200 Pieces (Min. Order) |
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| Application: | Universal |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Compound |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
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| Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
| To Be Negotiated | 200 Pieces (Min. Order) |
###
| Application: | Universal |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Compound |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
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| Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
|---|
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| Customization: |
Available
|
|---|
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-01-13
China Flange 32mm to Micro Electric 82mm 12V 24V 36V 48V 10W-300W DC Brushless or Brushed Gear Motor with Planetary Gearbox motorbase
Product Description
Item Description
| model | Number of poles | Section | Rated voltage | Rated velocity | Ongoing locked-rotor torque | Rated torque | Rated electrical power | Peak torque |
| Models | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | four | 3 | 24 | 3000 | .192 | .sixteen | 50 | .forty eight |
| product | Peak recent | Torque consistent | Again EMF | Motor length | Motor size | voltage range | Variety of rotation | bodyweight |
| Models | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | .05 | 3.947 | 14.6 | 134 | 24~forty eight | one thousand~3000 | 1.0 |
Item Parameters
Tranquil stable and dependable for extended life operation
1.Voltage: 24 VDC
2.Variety of phases: 3
three.Amount of amounts: 4
4.Line-to-line resistance: 1.45±10%ohms
five.Line-to-line inductance: 1.27±20%mH
six.Rated recent: 3.2A
7.Rated electricity: 50W
eight.No-load pace: 4300 rpm
nine.Insulation course: B
10.Reduction ratio: 1:58.22
eleven.Output torque: 7.5 N.m
twelve.Output pace: fifty one.5 rpm
13.We can design the particular voltage and shaft and so on
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US $85-130 / Piece | |
50 Pieces (Min. Order) |
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| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
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| Samples: |
US$ 162/Piece
1 Piece(Min.Order) |
|---|
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| Customization: |
Available
|
|---|
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| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
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| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
|
US $85-130 / Piece | |
50 Pieces (Min. Order) |
###
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
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| Samples: |
US$ 162/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
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| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by czh 2023-01-08